Box Build

With rapid marketplace competition, the enterprise is now focusing its own best ability. So manufacturing outsourcing becomes a trend. In this case, they only concentrate on design, marketing, and after-sale services. We completely understand our customer stands and offer the best manufacturing sourcing services. In terms of box building, we offer sub-system and complete system assembly services to our global customers. Whatever production batch volume you want to manufacture, we provide OEM customers with complete box build services, with software configuration and final test in compliance with technical specifications. We have built including medical device equipment, optical networking products, military portable server, wireless router, electric vehicle car charging station, etc.

Our box build services are featured as through-process, problem analysis ability, repair stations, high pass rate and full compliance with the product specification. In light of creating comprehensive values to our customers, one-stop manufacturing services from PCB manufacturing, assembly to box building are well provided.

• Sub-Level Product Assembly
• Product Assembly
• System Level Assembly
• Testing including Functional, Final, Environmental and Burn-In
• Software Loading and Product Configuration
• Warehousing & Order Fulfillment & Traceability
• Packaging & Labeling including Bar Coding
• Aftermarket Service and Depot Repair of EIT Built Products

Prototype PCB Assembly

Prototype PCB Assembly is our specialty. With our professional soldering technicians, SMT process Engineers, and component procurement specialists, we can provide an affordable highly flexible assembly process with fast turnaround.

We handle prototype assembly quantities from 1 to 25 boards. This service lets you get complex designs built for testing without worrying about electronic assembly workmanship. Our proto assembly area has a unique layout design that allows flexible mixing of automated and manual part loading stations. We can also easily handle the fine pitch components and BGAs for high-density FR-4 boards.

ICT & FCT

We can provide you with flexible and comprehensive process of electronic products PCB assembly testing and inspection through our great capabilities, customized particularly to your products’ unique requirements.

Testing Equipment

Our constantly enhanced testing capabilities are more than enough for any marketplace requirements. In terms of product design, component and parts purchase, manufacturing procedure and batch volume production, we target to carry out together testing strategies that increase manufacturing capability, reduce PCB assembly costs, and deliver the highest PCB assembly quality. Below are some highlights of our total testing capabilities.

Automated Optical Inspection (AOI)

In ensuring the precision of placement and soldering, AOI is a powerful tool both for continuous process monitoring and to filter out defects for repair, such as shorts, avoids, incorrect shape etc.

In-circuit test (ICT)

For volume production, Leways’s ICT and ATE capabilities enable quick testing for the various range of PCB assembly and component defects, with an ability for more than 5000 testing points and a maximum of 73cm in board width.

Flying probe

Our flying probe testing capability offers with the flexibility to PCB prototypes and small volume full testing requirement, without building expensive custom fixtures.

X-ray inspection (3D & 2D)

For BGA, QFN and through-hole components, our X-ray inspection enables the visual verification against voids, shorts, insufficient fill.

Function test (FCT)

Each product gets the requirement of a variety of approach to the function test (FCT). Our sophisticated engineering team implements efficient custom testing systems in-house, perfectly suitable for your product.

Burn-in test

Our burn-in testing provides the inspections you need that your products will perform, survive and last in real-life environments. Your product will get better life performance after our team acting burn-in-test.

Leways fully comply with our PCB assembly inspection and testing strategies to offer the best high-quality product to our customers. Any complex designed PCB could be assembled efficiently under a variety of inspection and testing equipment. We will bring you into a comfortable purchase of PCB manufacturing and assembly services without any hassle.